Worst 2004 Ford F-550 Problems
Top 3 most-reported issues with average mileage at failure.
Diesel Fuel System
Engine And Engine Cooling:Engine:Diesel
Electrical Faults
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All Problems by Category
Every NHTSA complaint category for the 2004 Ford F-550.
| Component | Complaints | Crashes | Fires | Avg Mileage | Volume |
|---|---|---|---|---|---|
| Diesel Fuel System | 19 | — | — | 67,676 mi | |
| Engine And Engine Cooling:Engine:Diesel | 8 | — | 3 | 20,776 mi | |
| Electrical Faults | 5 | — | 2 | 69,000 mi | |
| Automatic Transmission | 5 | — | — | 27,731 mi | |
| Electrical System:Wiring | 4 | — | — | — | |
| Engine & Cooling | 3 | — | — | — | |
| Engine And Engine Cooling:Cooling System | 2 | — | — | — | |
| Engine And Engine Cooling:Engine | 2 | — | — | — | |
| Fuel System, Diesel:Storage:Tank Assembly | 2 | — | — | — | |
| Gasoline Fuel System | 2 | — | — | — | |
| Unintended Acceleration | 2 | — | — | — | |
| Air Bags:Frontal:Sensor/Control Module | 1 | — | — | — | |
| Engine Problems | 1 | — | — | — | |
| Engine And Engine Cooling:Exhaust System | 1 | — | — | — | |
| Fuel System, Gasoline:Fuel Injection System | 1 | — | — | — | |
| Fuel System, Other | 1 | — | — | — | |
| Fuel System | 1 | — | — | — | |
| Driveline | 1 | — | — | — | |
| Manual Transmission | 1 | — | — | — | |
| Service Brakes, Hydraulic:Pedals And Linkages | 1 | — | — | — | |
| Body Structure | 1 | 1 | — | — | |
| Suspension:Front | 1 | — | — | — | |
| Wheels:Lugs/Nuts/Bolts/Studs | 1 | — | — | — | |
| Wheels:Rim | 1 | — | — | — |
Search Owner Complaints
Read what owners actually reported to NHTSA for the 2004 Ford F-550. Type a keyword (e.g. “transmission”, “stalling”, “brakes”) to filter.
Recalls for 2004 Ford F-550
1 NHTSA recall campaign affecting ~26,715 vehicles.
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 THROUGH 2007 MODEL YEAR F-250, F-350, F-450, AND F-550 TRUCKS FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE MULTI-FUNCTION SWITCH WAS SHIPPED WITH A SUBCOMPONENT (SLIDER) THAT MAY EXPERIENCE DEFORMATION. A MULTI-FUNCTION SWITCH WITH A DEFORMED SLIDER MAY MALFUNCTION CAUSING THE TURN SIGNAL, TAIL LIGHTS, HAZARD WARNING SIGNAL FLASHERS AND/OR BRAKE LIGHTS NOT TO ACTIVATE.
Other Ford F-550 Years
2004 Ford F-550 — FAQ
Answers based on real NHTSA complaint and recall data for this specific model year.
Is the 2004 Ford F-550 reliable?
What are common problems with the 2004 Ford F-550?
At what mileage do problems start on the 2004 Ford F-550?
How safe is the 2004 Ford F-550?
Does the 2004 Ford F-550 have any recalls?
Should I buy a 2004 Ford F-550?
Source: NHTSA (National Highway Traffic Safety Administration) complaint and recall databases, aggregated by VinItel.
Wider context: See the full Ford F-550 reliability report with year-by-year comparison and generation analysis.
Check Your Specific 2004 Ford F-550
Real owner complaints tell you about the model. The VIN tells you about your specific car — accidents, title issues, odometer fraud.
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